News & Projects

Innovation in Action – ERS News & Projects

Explore how Engineered Recycling Systems (ERS) is advancing recycling and dust control technologies through our latest projects and innovations. From unveiling our state-of-the-art Atlanta test facility to implementing cutting-edge ASR and shredder wire recycling systems, our News & Projects section showcases our commitment to delivering customized, high-performance solutions. Stay informed about our developments, including strategic investments and industry partnerships, as we continue to lead in providing efficient, compliant, and tailored systems for various industrial applications.

31. Jul 2025
Custom Engineered Hammer Mill used for upstream metal liberation in recycling systems at Engineered Recycling Systems LLC.
Unlocking Greater Metal Recovery: Liberation Begins Upstream
by ERS
0

At Engineered Recycling Systems LLC, we believe successful metal recovery starts long before downstream sorting—it begins with intelligent liberation. Our family of customizable mills sets the tone for the entire recycling system, engineered to optimize profitability, purity, and performance from the very first touchpoint.

Whether processing e-waste, shredded metals, or other complex feedstock, the way material is broken down directly determines recovery rates and lost potential. That’s why our liberation technology is designed to work in harmony with your system goals.

🔧 Mill Lineup at a Glance:

  • 🟫 Hammer Mills: Available in multiple variants, ideal for post-pre-shredded material. Optimized to feed turbo mills downstream with precision particle sizing.

  • 🟧 Hybrid Mills: Combines the strengths of hammer and turbo mill designs. Engineered for aggressive liberation across challenging materials.

  • 🟩 Turbo Mills: Offered in three sizes, perfect for balling and thorough liberation. Enables high recovery rates and clean separation of valuable metals.

Together, these machines don’t just shred—they elevate system productivity and empower facilities to capture value that might otherwise be lost.

💡 Your system’s yield, purity, and uptime begin with liberation. Don’t let your upstream limit your downstream potential.

Reach out today to explore how our mill solutions can deliver results where they matter most.

 
22. Jul 2025
Two ERS CCM® Dust Collection Filters being installed at a corrugated manufacturing facility in 2025
Another ERS Trim & Dust Removal System On Its Way
by ERS
0

We’re back on site this week as our team installs another CCM® Trim and Dust Removal System — engineered for efficiency, built for uptime.

This latest install is part of our growing footprint in high-performance corrugated and paper converting operations. With ERS’s state-of-the-art filtration and modular design, the facility will benefit from:

  • ✅ Tool-free filter changeouts

  • ✅ Ground-level service access

  • ✅ No compressed air dependency

  • ✅ Increased throughput and air quality

Our turnkey approach means crews stay productive, safe, and compliant — while the system handles the dust and trim with unmatched reliability.

Stay tuned for final install highlights once the system goes live. Another operation soon to be cleaner, safer, and faster — powered by ERS.

 
16. Jul 2025
Ground-level service, tool-free access, and modular design make the CCM® OCT Filter a safer, faster, and more efficient dust collection solution.
How Many Ladders Does It Take to Stay Compliant?
by ERS
0

We’ve witnessed it too many times: crews scaling 12+ feet just to clean dust filters—over concrete, metal grates, and uneven gravel. Gloved hands, masked faces, intense heat… all while half the plant grinds to a halt.

This isn't just a safety risk. It’s a profitability killer.

The Hidden Costs of Every Cleanout:

  • ⏱ Operational downtime that hits your bottom line

  • ⚠️ Elevated fall risks increasing insurance costs

  • 🧰 Specialized gear creating ongoing expenses

  • 🧍‍♂️ Multi-day maintenance teams slowing throughput

That’s why we developed the CCM® OCT Filter—a smarter, safer solution built for ground-level efficiency.

Why CCM® OCT Filter Sets a New Standard:

  • Ground-level service: fewer ladders, fewer shutdowns

  • Tool-free access: speedier service, lower labor costs

  • No harnesses or platforms: reduced liability exposure

  • Modular design: safer crews, smarter ops, more uptime

We didn’t design it to impress anyone. We designed it because someone almost didn’t go home.

There had to be a better way. So we built one.

10. Jul 2025
Engineered Recycling Systems is leader in the corrugated manufacturing industry with its latest Scrap and Trim Collection, Vacuum Transfer and Dust Control, custom-designed to meet the needs of today and the challenges of tomorrow.
ERS Trim Removal Systems: Breathing Efficiency into Paper Converting
by ERS
0

This week, Engineered Recycling Systems is proud to spotlight our next-generation trim removal systems, custom-built for the paper converting industry. Designed to meet the demands of modern manufacturing, our systems combine vacuum transfer, scrap collection, and dust control into one seamless process.

What sets ERS apart? Two proprietary technologies:

  • The Balancing Fan, which automatically adjusts airflow to optimize energy use and reduce pressure loss.

  • The CCM® Filter, featuring rotating suction nozzles that clean every 2–3 minutes for maximum dust recovery and minimal maintenance.

From corrugated box plants to tissue mills, ERS trim removal systems are helping manufacturers:

  • Improve product quality by eliminating debris

  • Boost production speed and reduce labor costs

  • Enhance workplace safety and air quality

  • Minimize environmental impact through smarter waste handling

📍 Ready to upgrade your trim removal process? Visit our or contact us at info@engineeredrecycling.com.

09. Jul 2025
Spotlight: Samuel Ingman – Project Coordinator & System Whisperer
👷‍♂️ Spotlight: Samuel Ingman – Project Coordinator & System Whisperer
by ERS
0

If you've ever seen an installation finish ahead of schedule against all odds, chances are Samuel Ingman was behind it. As Project Coordinator at Engineered Recycling Systems LLC, Sam brings precision, adaptability, and calm under pressure to the job site—earning his reputation as our go-to guy when things get complicated.

We sat down with Sam to learn what makes ERS tick in the field and why he's proud to be part of it.

🛠️ On First Impressions

“One of my first installs? The facility had rerouted all ductwork using dryer flex hose. It was 102°F inside. Complete shutdown. Three days to turn it around. We adapted—and beat the clock.”

🔍 On What Matters Most

“It’s not just about the machinery—it’s about the results. ERS doesn’t just deliver equipment, we deliver performance that counts.”

⚙️ On Getting It Right

“Every detail matters—layout, timing, airflow, drops. Ask questions. The small things make or break a project.”

🚀 On the Bigger Picture

“People don’t realize that our job isn’t just delivery. It’s about creating custom solutions that thrive under any condition. That’s what makes us different.”

Want to hear more stories from the field or explore career opportunities with ERS? Stay tuned—we’ve got plenty to share.

27. Jun 2025
ERS: Turning Scrap into Strategy
This Week at ERS: Turning Scrap into Strategy
by ERS
0

At Engineered Recycling Systems, we don’t just build machines—we build momentum. This week, we’re spotlighting how our ASR processing systems are helping recyclers turn overlooked materials into high-value metals—without relying on sensor sorters.

Our latest case study shows how one customer transformed zorba micro fines and shredder wire into clean, profitable outputs using our modular system. The takeaway? Even small volumes of ASR can justify the investment when the tech is this efficient.

Meanwhile, our Atlanta test facility continues to push boundaries. From copper and aluminum recovery to black mass and paper trim, we’re engineering smarter ways to separate, refine, and reclaim value—one system at a time.

💡 Want to see what your scrap is really worth? Let’s talk. 📞 +1 770-954-8780 📧 info@engineeredrecycling.com

Stay tuned—next week we’re diving into how our dust collection systems are helping paper converters breathe easier (literally).

26. Jun 2025
Engineered Recycling Systems solutions are already operating in plants across the country — likely within miles of your own facility.
ERS Systems Are Working in Facilities Near You
by ERS
0

Engineered Recycling Systems solutions are already operating in plants across the country — likely within miles of your own facility.

From dust collection and trim removal to complete wire chopping line optimization, we’ve engineered and installed systems in real working environments, not just test labs. These aren’t case studies or marketing claims. They’re active job sites delivering proven results every day.

If your operation is spending more time in “preventative maintenance” than in production, or if you’re still guessing how to increase recovery rates and profitability from your chop lines — it’s time to see what’s possible.

Explore our project map and discover real facilities running real ERS solutions near you. These sites are open for reference, so you can verify performance firsthand.

To learn more about what’s already working in your region and how it could work for your operation, contact us today:

📞 +1 770-954-8780

✉️ info@engineeredrecycling.com

26. Jun 2025
Engineered Recycling Systems Ensures Reliable Parts Availability with Fully Stocked Warehouse
Engineered Recycling Systems Ensures Reliable Parts Availability with Fully Stocked Warehouse
by ERS
0

Minimizing downtime is critical in recycling operations. That’s why we keep essential parts in stock and ready to ship — no empty shelves, no long lead times, and no waiting months for critical components when your equipment needs attention.

Our fully stocked parts warehouse ensures fast, dependable service so your operation stays productive. When equipment breaks, having the right parts available isn’t a luxury — it’s smart planning.

See it for yourself: watch our drone footage showcasing the parts inventory and engineering hub in action.

For questions about parts availability or to request support, contact us at:

📞 +1 770-954-8780

✉️ info@engineeredrecycling.com

17. Jun 2025
Wired, Tested & Locked Down—Every Install.
Field Service That Delivers—Every Bolt, Every Time
by ERS
0

Some equipment providers drop gear and disappear. We do more.

Our field service team arrives not to crack open manuals, but to wire it, test it, and fine‑tune it—before the clock hits zero. These are seasoned pros who:

  • Have seen disaster installs

  • Have fixed disaster installs

  • Won’t tolerate sloppy shortcuts that’ll come back to haunt your operations team

You need a crew that shows up, gets it right, and stays until the last bolt is tight. We are that crew.

📸 Real install. Real crew. No staged hard‑hat selfies.

Why It Matters

  • Expertise-in-place: Manuals stay unused—our techs hit the ground running

  • Reliability-first: We correct poor installs and build systems that commit to long-term performance

  • Accountability: We don’t pack up and vanish once the hardware is delivered

Field Service You Can Count On

From Atlanta and beyond, our team handles full installations across engineered recycling, dust-collection, and metal-recovery systems. They wire, commission, test, optimize—and stay on-site until every component is calibrated and your team is fully operational .

Ready When You Are

Want field expertise you can trust? Let’s get your system wired, dialed, and locked in from day one.

📞 +1 770‑954‑8780 ✉️ info@engineeredrecycling.com

17. Jun 2025
Engineered Recycling Systems Unveils Next-Generation ASR Recovery Technology
Engineered Recycling Systems Unveils Next-Generation ASR Recovery Technology
by ERS
0

Engineered Recycling Systems (ERS) continues to push the boundaries of recycling innovation with the launch of its next-generation Automotive Shredder Residue (ASR) Recovery System. Designed to maximize material recovery and profitability, this cutting-edge solution enhances the separation of valuable metals while significantly reducing waste.

The new system features:

  • Precision-engineered separation to optimize material recovery.

  • Enhanced dust control for cleaner operations.

  • Scalable design to meet the evolving needs of recyclers.

ERS remains committed to delivering high-performance solutions that drive sustainability and profitability in the recycling industry.

10. Jun 2025
by ERS

Losing copper or aluminum? Fighting constant dust collection issues? Struggling to make battery recycling financially viable? It’s time to stop losing materials—and start maximizing profits.

At Engineered Recycling Systems, we don’t believe in guesswork. We build precision-engineered solutions that separate valuable materials, recover profitability, and scale operations with efficiency. Whether you’re processing copper, aluminum, ASR, paper trim, dust control, or black mass, we design and refine systems that meet your industry’s demands.

Our clients aren’t just scrap yards and wire processors—they’re paper converters, paper mills, and battery recyclers striving to scale without compromising their bottom line. We tailor every system to ensure optimal recovery, cleaner operations, and measurable results.

We’re more than a vendor. We’re your strategic edge in efficiency and profitability.

📞 Call us today: +1 770-954-8780

📧 Email us at: info@engineeredrecycling.com

💬 Let’s build your competitive edge—starting now.

 

 

04. Jun 2025
by ERS

The CCM® OCT Filter is designed to solve common industry challenges, ensuring smooth, efficient operation with minimal downtime.This high-performance filtration system improves dust control, trim removal, and paper scrap collection, delivering:

Efficient dust extraction—no need for compressed air or water

Fast, safe maintenance—ladder-free access for quick service

Compact, modular design—seamlessly integrates into tight spaces

Minimal downtime—rapid filter changes keep production running

Industry-compliant safety features—built to protect operators

By working in sync with your existing line, the CCM® OCT Filter boosts uptime, reduces exposure risks, and maximizes revenue recovery from scrap materials. Whether you're in tissue converting, paper manufacturing, corrugated production, or scrap processing, this system is built for efficiency and success.

🚀 See the CCM® OCT Filter in action—watch now!

Stay ahead with the latest innovations—follow our for updates.

 

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

Copyright 2025. All Rights Reserved.
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